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Exercise F-1.1.1

Practice Exercise in Technical Mechanics 2, Mechanics of Materials

Topic: Uniaxial Stress State.

Practice Exercise F-1.1.1

Uniaxial Stress State: Conical Rod and Compressive Force

Problem Statement

A conical rod with a circular cross-section and length \(l=250~\mathrm{mm}\) is loaded, as shown in Figure 1, by a compressive force \(F=10~\mathrm{kN}\) along the axis of the rod. The diameter at \(x=0\) is twice as large as the diameter at \(x=l\) with \(2d_0=150~\mathrm{mm}\) and \(d_0=75~\mathrm{mm}\), respectively.

The illustration depicts a round, tapering rod with a compressive force F along its axis of symmetry, represented by two red arrows pointing towards the circular surfaces at the beginning and end of the rod.
Fig. 1: Tapered Rod
  1. What is the formula for calculating the normal stress \(\sigma\) at any location x in a section perpendicular to the axis of the rod?
  2. What is the magnitude of the normal stress \(\sigma\) at the location \(x=200~\mathrm{mm}\) in a section perpendicular to the axis of the rod?
Short Solution
  1. What is the formula for calculating the normal stress \(\sigma\) at any location x in a section perpendicular to the axis of the rod?
$$ \sigma(x) = -\dfrac{F}{\Bigl[r_0 \cdot \Bigl(2 - \dfrac{x}{l}\Bigr)\Bigr]^2 \cdot \pi} $$
  1. What is the magnitude of the normal stress \(\sigma\) at the location \(x=200~\mathrm{mm}\) in a section perpendicular to the axis of the rod?
$$ \sigma(x=200~\mathrm{mm}) = -1,572\dfrac{\mathrm{N}}{\mathrm{mm}^2} $$
Comprehensive Solution

Considerations

First question: What is the subject area here, actually? Can you justify it?

The rod is loaded by a force \(F\) whose line of action is the axis of the rod. This means: We have a uniaxial stress state.

Which formulas should we dig out to nail this problem?

We are looking for the normal stress in a section perpendicular to the rod's axis. The general formula is:

$$ \begin{aligned} \sigma_x = \dfrac{N_x}{A} \end{aligned} $$

(1.3)

The difficulty of this task lies in the fact that the cross-sectional area \(A\) of the rod is conical and therefore different for each position \(x\). Hence, \(A=A(x)\). Accordingly, we need formula 1.3b to solve this task:

$$ \begin{aligned} \sigma(x) = \dfrac{N(x)}{A(x)} \end{aligned} $$

(1.3b)

  1. What is the formula for calculating the normal stress \(\sigma\) at any location x in a section perpendicular to the rod's axis?

Step 1: Determine Normal Force

Imagine cutting the rod at any point \(x\). At the intersection, two forces act, opposite and equal in magnitude: the normal force N in duplicate. This is the only way this intersection can be in equilibrium.

As a reminder: On the positive, left side of the cut, we apply \(N\) in a positive direction (towards the positive x-axis), while on the negative, right side of the cut, we apply it in a negative direction (against the positive x-axis).

Cut conical rod with normal force at the cut.
Fig. 2: Determine Normal Force

Since the rod is in equilibrium (i.e., it does not move), the forces in the x-direction must be equal.

If we apply the horizontal equilibrium condition for, say, our left cut, we can determine the normal force \(N\):

$$ \begin{align} \tag{1} \rightarrow: F + N &= 0\\[7pt] \tag{2} N &= \underline{-F} \label{(1)} \end{align} $$

So: N = -F. This means that the normal force is negative because it counteracts the compressive force. It acts exactly opposite to how we have drawn it in Fig. 2.

Thus, we obtain a constant (independent of \(x\)), negative, internal normal force, i.e., we have a compressive force, and according to Equation 1.3/1.3b, a compressive stress. This must be the case, as the area is positive and negative force through positive area results in negative stress (= compressive stress).

How do we know that the normal force is constant over the entire rod?

Quite simply: At the beginning of the rod, an external force acts on our rod. Since there is no change in this force due to additional external forces until the end of the rod, the normal force remains constant over the entire rod.

Step 2: Determine Area as a Function of \(x\)

Since it is a conical rod, the cross-sectional area in the perpendicular cut to the axis of the rod is always circular. The formula for the area of a circle is:

$$ \begin{align} \tag{3} A = \dfrac{d^2 \cdot \pi}{4}=r^2 \cdot \pi \end{align} $$

As mentioned above, the difficulty of this task lies in the fact that the cross-sectional area \(A\) of the rod is conical and therefore varies for each position \(x\). When we examine the problem in a graph, we quickly realize that we need to represent the radius \(r\) as a function of the position \(x\) in order to solve this task.

Conical rod in side view.
Fig. 3: Sketch of the conical rod in side view, upper part

So we are looking for \(r(x)\) in order to describe the area as follows:

$$ \begin{align} \tag{4} A(x) = r(x)^2 \cdot \pi \end{align} $$

We can solve such a problem in at least two different ways. Either we apply the 2nd similarity theorem or we establish the functional equation of the line \(r(x)\).

Both approaches lead to the exact same result. The choice of which one to use depends on personal preference and familiarity. Therefore, let's take a closer look at both options.


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